Xi'an RJ Mechanical Equipment Co., Ltd. is one of the leading manufacturers and suppliers of Integrated Motor Recycling Machine in China. Welcome to buy CE approved Integrated Motor Recycling Machine made in China here from our factory. Quality products and reasonable price are available.
Products Description
The E-MR-6 Hydraulic Motor Recycling Machine is a specialized device for processing waste electric motor stators, primarily used for dismantling small household appliance motors. It features two operational panels: an octopus-style extractor and a cutter. The octopus-style extractor is mainly used to squeeze copper coils out of the stator, while the cutter is primarily used to split the stator into two halves.
Machine Parameters
| Model | E-MR-6 |
| Power | 3KW |
| Process capacity | 0.8~1.6 tons/h |
| 8-claws cylinder diameter/stroke/copper clawing range | 40mm/130mm/Inner diameter＞40mm＜1.5kw |
| Cutter cylinder diameter and stroke | 40mm/90mm |
| Blades materials | Manganese steel alloy |
| Measurement | 1.14*0.93*1.09m |
| Weight | 260KG |
Product Advantages
1. Dual-unit coordination for efficient and thorough disassembly
The system features a dual-operation unit comprising an octopus-style disassembler and a cutter, with clearly defined roles and highly efficient coordination. The cutter precisely splits the stator into two halves, while the disassembler rapidly extrudes the copper coils, ensuring thorough disassembly with no residue. Its efficiency far surpasses that of manual methods and single-function equipment.
2. High specificity and precise compatibility
Designed specifically for small appliance motor stators, it precisely accommodates a wide variety of small appliance motors. No pre-sorting or pre-processing is required; motors can be fed directly into the disassembly process, offering exceptional adaptability and targeted performance.
3. Simple Operation and Quick Learning Curve
Utilizing hydraulic drive, the operation process is straightforward, and the dual-unit coordinated design requires no complex specialized skills. General workers can quickly master the equipment without training, significantly reducing labor costs and alleviating physical strain.
4. Stable Operation and Minimal Wear
The hydraulic system is stable and reliable, with core components precision-manufactured for long-lasting durability. The cutting and extraction processes do not damage the copper material, ensuring high copper recovery rates. The equipment has a low failure rate and can operate stably over the long term, minimizing
Machine Components
Equipped with cutting blades and a motor stator mounting fixture, this platform is used to sever the copper wire windings at one end of the motor stator.
Featuring multiple movable clamps arranged around a central axis, each clamp is fitted with ejector pins. Hydraulic or other power sources are employed to extract the severed copper wires from the stator as a single unit.
Applications
1. Small-scale scrap motor recycling stations: Process stator coils from various small household appliances, efficiently dismantle and recover copper coils to increase recycling revenue, and are suitable for small spaces.
2. Appliance dismantling companies: Specialize in dismantling stator coils from appliances such as washing machines, fans, and small water pumps to recover copper resources, aligning with appliance trade-in policies.
3. Small Appliance Repair Shops: Processes motors from appliances replaced during repairs, dismantles and recycles copper materials, facilitates resource regeneration, and reduces waste disposal costs.
4. Specialized Small Motor Recycling: Suitable for scenarios focused on recycling motors from small household appliances, enabling precise dismantling to improve recycling efficiency and add value.
Our Advantages Over Competitors
1. Superior Disassembly Performance: Most competitors offer single-function solutions that fail to disassemble components thoroughly and operate inefficiently. Our product features dual-unit coordination, integrating cutting and extraction into a single process for more efficient, residue-free disassembly.
2. Precise Compatibility: Competitors often support multiple specifications but lack specificity for small appliance motors. Our product is specifically designed for small appliance motors, ensuring precise compatibility and eliminating the need for pre-processing.
3. Easier to Operate: Competitors' products involve complex operations and require professional training; our product features a streamlined process that ordinary workers can quickly master, resulting in lower labor costs.
4. Better Value for Money: Competitors' products either have limited functionality or are bulky with poor adaptability; our product combines high efficiency, convenience, and reliability, making it ideal for small-scale applications, and offers far superior overall value compared to similar products.
Our Factory
Xi'an RJ Mechanical Equipment Co. Ltd. was established in 2010 and is located in the High-Tech Industria. The company occupies an area of 5,000 square meters,employs 100 staff members and possesses an annual production capacity valued at $30 million USD. The factory specializes in manufacturing industrial machinery including cable granulator machines wire stripping machines radiator recycling machines motor stator recycling machines balers shredders.and alligator cutter machines.
Certification
FAQ
Q: What to do if the motor overheats or even burns out
A: 1. When purchasing equipment, ensure the motor power has sufficient margin to handle instantaneous peak loads. 2. Install thermal overload relays: This is an essential protective device. It automatically cuts off the power supply when the current exceeds the set value for an extended period.
Q: How to Troubleshoot Abnormal Noise or Excessive Vibration in Electric Motors
A: 1. Immediately shut down for inspection: First, inspect and tighten the anchor bolts and all external fasteners. 2. Replace bearings: If the issue is bearing-related, replacement must be performed by a qualified electrician. 3. Professional repair: If rotor or winding problems are suspected, return the unit to a professional repair shop for dynamic balancing or rewinding.
Q: Difficulty starting or failure to start the motor (accompanied by a humming sound)
A: 1. Immediately disconnect power! Do not attempt repeated starts. 2. Manual rotation: Use tools (e.g., pry bar) to manually rotate the cutter shaft in reverse or forward direction to clear obstructions. (Note: Ensure power is completely disconnected before proceeding!) 3. Clear the crushing chamber: Open the equipment and remove any foreign objects causing the jam. 4. Check the power supply voltage: Ensure the voltage is within the rated range. 5. Inspect the electrical control cabinet: Verify that components such as contactors and relays are functioning properly.
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