Xi'an RJ Mechanical Equipment Co., Ltd. is one of the leading manufacturers and suppliers of Motor Recycling Machine in China. Welcome to buy CE approved Motor Recycling Machine made in China here from our factory. Quality products and reasonable price are available.
Products Description
The E-MR-XS Motor Recycling Machine is a specialized piece of equipment designed specifically for the recovery of stator cores from scrap electric motors. At its core is a hydraulic drive system that uses precise hydraulic force to split intact stator cores into two parts, then efficiently extracts copper from the split stator cores, achieving a complete separation of the copper from the stator iron core. Featuring a compact design and user-friendly operation, the machine is tailored to the core requirements of stator recycling. It requires no complex pre-processing and can rapidly complete stator disassembly and copper extraction, significantly improving the recycling efficiency and resource utilization rate of scrap motor stators. As a specialized and highly efficient piece of equipment in the scrap motor recycling industry, it is suitable for a wide range of stator recycling applications.
Machine Parameters
| Model | E-MD-XS |
| Stators process Range | 0~50CM |
| Power | 5.5kw |
| Process capacity | 0.8~1.6tons/h |
| Weight | 690KG |
| Measurement | 180*130*110 cm |
| Working panels | 4 panels |
| No.1 panel and range | The 8-teenth Claw - Max up to120mm |
| No.2 panel and range | The 16-teenth Claw - Max up to 135mm |
| No.3 panel and range | The cutter - Max up to 90mm |
| No.4 panel and range | The Clamp - Max up to 500mm |
| Voltage | 380v 50hz 3 phase / Customized voltage 220v 110v 400v |
Product Advantages
1. Precise Cutting and Outstanding Efficiency
A dedicated hydraulic system ensures stable and controllable pressure, resulting in precise cutting of the stator with smooth, clean edges and no damage to the copper material. Copper extraction is smooth, and processing efficiency is more than eight times higher than manual methods, eliminating the need for manual force to strip the material.
2. Robust Construction and Stable Operation
The high-strength steel chassis is impact-resistant and deformation-resistant, capable of withstanding high-intensity operations. The core hydraulic components are precision-engineered and durable, featuring excellent sealing and a low failure rate, ensuring continuous and stable operation.
3. User-Friendly Operation and Versatility
One-button startup completes the entire process; operation is simple, allowing ordinary workers to master it quickly. The compact design requires minimal floor space, making it suitable for recycling facilities of all sizes.
4. Energy-Efficient, Low-Consumption, and Eco-Friendly
The optimized hydraulic system ensures reasonable energy consumption, low noise, and dust-free operation. Copper recovery rates exceed 99%, with minimal waste, meeting environmental standards.
Applications
1. Scrap Motor Recycling Centers
Ideal for small and medium-sized scrap motor recycling centers, this equipment enables centralized processing of recovered motor stators, rapid extraction of copper, and improved recycling efficiency and profitability. It eliminates the need for multiple additional machines, making it an essential piece of equipment for recycling centers.
2. Home Appliance Dismantling Enterprises
Suitable for enterprises dismantling waste home appliances such as refrigerators, air conditioners, and washing machines. It specializes in processing motor stators removed from home appliances, efficiently extracting copper to achieve resource recovery of waste appliance components, aligning with the policy direction of home appliance trade-in programs.
3. Industrial Waste Equipment Processing Sector
Suitable for the processing of waste equipment in factories and industrial parks, this solution enables centralized dismantling and copper extraction from decommissioned industrial motor stators. It reduces the space occupied by stockpiled waste equipment and facilitates the recycling of industrial waste resources.
4. Professional Copper Recycling
This solution is specifically designed for companies and facilities engaged in copper recycling, enabling the efficient extraction of copper from various types of scrap motor stators. It not only improves the purity and efficiency of copper recovery and reduces recycling costs, but also meets the specific requirements of the copper recycling industry.
Control Panel
The E-MR-XS main unit is equipped with four control panels (Figures 1/2/3/4) and operated via foot switches.
1.) The 8-jaw chuck shown in Figure 1 is used to extract copper coils from cut stators, with a maximum size of 130 mm.
2.) The 16-jaw chuck shown in Figure 2 is also used to grasp copper coils, with a maximum size of 190 mm.
3.) The cutter shown in Figure 3 is used to cut stators with a maximum size of 190 mm.
4.) The gripper shown in Figure 4 is used to remove copper coils from large stators up to 500 mm in size
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Processing Results Display
Packaging and Shipping
We offer a variety of shipping options, including land, sea, and air transport. We recommend sea freight for large shipments, while air freight is the preferred choice for urgent orders, after-sales spare parts, and exhibition prototypes. Regardless of the shipping method you choose, we will do our utmost to ensure the transaction is completed successfully.
Certificate
FAQ
Q: Troubleshooting Difficulties in Starting or Failure to Start an Electric Motor
A: 1.Tool Shaft Jammed: This is the most direct cause. Foreign objects (such as metal fragments or excessively hard materials) jam the tool shaft, resulting in excessive load. 2.Low Voltage: Insufficient starting torque. 3. Starter Malfunction: Poor contact in the contactor or failure of the star-delta starter.
Q: How to resolve significant current fluctuations or frequent tripping during operation
A: 1. Uneven feeding: Excessive material input at once, or significant variations in material properties (alternating between soft and hard). 2. Severe blade wear or damage: Dull blades require greater cutting force, leading to increased current draw. 3. V-belt tension too tight or too loose: Excessive tension increases load, while insufficient tension causes slippage and power transmission loss. 4. Protection device setpoint too low: Thermal relay current setting falls below actual operational requirements.
Q: How to Resolve Motor Reversal Issues
A: Simply swap any two power supply leads. However, note that for dual-shaft crushers, ensure both cutting shafts rotate inward toward each other. Otherwise, material will be pushed out instead of drawn in for crushing. After swapping leads, perform a test run to confirm correct rotation direction.
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