Aluminum Scrap Shredder
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Aluminum Scrap Shredder

Aluminum Scrap Shredder

1. Dual-axis coordinated crushing: Combines shearing, tearing, and compression into a single process, delivering highly targeted crushing performance for high-toughness and high-hardness materials.
2. Outstanding volume reduction: Rapidly reduces the volume of waste, significantly lowering storage and transportation costs while improving recycling efficiency.
3. Stable and Quiet Operation: Dual-shaft synchronous drive ensures minimal vibration and low noise, making it suitable for various operating environments and compliant with environmental regulations.
4. Easy Maintenance and Operation: Rational structural design allows for easy access to the cutting shafts for maintenance, while the straightforward operating procedures enable unskilled workers to quickly become proficient.
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Description

Xi'an RJ Mechanical Equipment Co., Ltd. is one of the leading manufacturers and suppliers of Aluminum Scrap Shredder in China. Welcome to buy CE approved Aluminum Scrap Shredder made in China here from our factory. Quality products and reasonable price are available.

 

Products Description

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The aluminum scrap shredder is a specialized solid waste processing machine. Its core design features two parallel cutting shafts that utilize a three-pronged action of shearing, tearing, and compressing to shred materials into fine particles. Designed specifically for high-hardness, bulky, and extremely tough materials, this equipment is primarily used for the primary shredding and volume reduction of large waste items such as scrap plastic, scrap rubber, and wood. It provides recycling companies with stable and reliable equipment support, serving as an efficient shredding solution in the fields of waste management and resource recovery.

Machine Parameters

Model V-CR400
Feeding hole size 600*600mm
Power 11kw * 11kw
Process capacity 400kg/h
Weight 800KG
Measurement 1.3*0.6*1M

Product Advantages

(1) Dual-Shaft Shearing for Powerful and Efficient Shredding
Two parallel cutting shafts work in tandem to simultaneously shear, tear, and compress materials. With sufficient crushing force, the machine easily handles high-hardness and high-toughness materials. It features fast shredding speeds, enabling rapid volume reduction of large waste items, and produces uniform results with no large residual pieces.
(2) Highly Targeted, Suitable for Challenging Materials
Designed specifically for high-hardness, bulky, and highly resilient materials, it is particularly suited for large-scale waste such as scrap plastic, scrap rubber, and wood. No pre-processing is required; materials can be fed directly into the shredder, addressing the common challenge faced by similar equipment in handling highly resilient materials.
(3) Smooth Operation, Wear-Resistant and Durable
The dual-shaft synchronous drive design ensures smooth, wobble-free operation with low noise and minimal vibration; The cutting shafts are made of high-strength, wear-resistant materials that withstand abrasion and impact, enabling them to endure long-term high-intensity shredding operations with low failure rates and manageable maintenance costs.
(4) Significant Volume Reduction for Efficient Recycling
The primary shredding process achieves outstanding volume reduction, drastically shrinking the size of waste materials to lower storage and transportation costs. It also produces fine, uniform particles, facilitating subsequent recycling and processing steps and enhancing overall recycling efficiency.

Processable raw materials

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Applications

1. Plastic Recycling: Shreds various types of waste plastics (such as used plastic bottles and plastic film) to achieve primary shredding and volume reduction, facilitating plastic recycling.
2. Rubber Recycling: Processes waste tires and rubber products; shredding facilitates subsequent processing, enabling the recycling of rubber resources.
3. Wood Processing Sector: Shreds waste wood and wood scraps; volume reduction facilitates storage and transportation, promoting the regeneration of wood resources.
4. Solid Waste Treatment Sites: Processes various types of large-scale solid waste, performing primary shredding and volume reduction to lay the groundwork for subsequent sorting and recycling.

Working Principle.

1. Dual-axis linkage design: two knife shafts rotate relative to each other, crushing materials through the shearing and tearing effect between the blades.

2. Low-speed and high-torque: usually driven by hydraulic or heavy-duty motors, suitable for dealing with difficult-to-crush materials (e.g., tires, metals, and bulky garbage).

3. Intelligent control: some models are equipped with automatic reversal, overload protection, and intelligent speed regulation to improve safety and efficiency.

crushing system

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Alloy blades are installed alternately on two knife shafts (customizable according to the material to be crushed) to ensure thorough crushing of the material.

blade

We design single-hook or multi-hook blades of different thicknesses for use with different materials. 

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Core Structure

1. Tool Shaft System: Two parallel tool shafts equipped with multiple blades arranged in an alternating pattern.

2.Blades: Typically made from high-strength alloy steel and subjected to special heat treatment, they exhibit exceptional wear resistance and toughness. Blade shapes can be designed according to material characteristics.                             

3.The robust housing contains fixed blades (or liners) that work in conjunction with moving blades to create a shearing action.                                        4. Drive System: Typically composed of an electric motor, a speed reducer, and a gearbox, ensuring the delivery of stable, powerful torque. The dual shafts achieve synchronized counter-rotation through the gearbox.                           

5.Feed System: Hydraulic feeders are a common configuration, continuously and forcibly pushing material toward the cutter head to enhance processing efficiency and prevent material from becoming "fluffy" and failing to engage.

Our Factory

Xi'an RJ Mechanical Equipment Co. Ltd. was established in 2010 and is located in the High-Tech Industria. The company occupies an area of 5,000 square meters,employs 100 staff members and possesses an annual production capacity valued at $30 million USD. The factory specializes in manufacturing industrial machinery including cable granulator machines wire stripping machines radiator recycling machines motor stator recycling machines balers shredders.and alligator cutter machines.

Factory 2

 

Factory

 

Certification

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Transportation

plastic shredder for recycling

Air freight is ideal for customers who need to receive machinery urgently, significantly reducing transit time.

6525

 
FAQ

Q: How to Resolve Material Blockages

A: Control feed rate by adjusting the feeding equipment, ensure uniform feeding, remove stuck non-crushable materials, and manually reverse the blade shaft to clear blockages.

Q: How to Troubleshoot Abnormal Vibration or Shaking

A: Inspect and tighten anchor bolts; inspect and replace unevenly worn or damaged cutting tools; maintain rotor balance; re-align to ensure concentricity between the motor and crusher rotor.

Q: Bearing Overheating or Damage How to Address Inadequate Lubrication

A: Regularly inspect and replenish/replace with appropriate grease; avoid overloading equipment; install and replace bearings according to specifications, and repair worn bearing housings when necessary.

Q: How can i trust your company?

A: a. With professional design and sales team, we can serve you the perfect solution with lowest cost. b. Assessed by third party, national patents for all equipment, also CE, ISO, TUV. c. Agents in RU, US, UKR, MYS, PH; Users around the world. d. Welcome to inspect anytime.

 

 

 

 

 

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